軸承(cheng)鋼是(shi)特殊鋼中最(zui)(zui)具代表性的(de)鋼種(zhong),其服役條件惡劣,使(shi)用性能要求(qiu)較高,是(shi)生產(chan)難度(du)最(zui)(zui)大(da)、質量要求(qiu)最(zui)(zui)嚴、檢驗項目最(zui)(zui)多的(de)鋼種(zhong)之一。國際鋼鐵界(jie)通(tong)常(chang)把(ba)軸承(cheng)鋼的(de)質量水(shui)(shui)平(ping)視(shi)為(wei)鋼鐵企業特殊鋼生產(chan)技(ji)術水(shui)(shui)平(ping)和產(chan)品(pin)質量水(shui)(shui)平(ping)的(de)重要標志。


  軸(zhou)承(cheng)管(guan)主要用(yong)于制(zhi)造滾(gun)動(dong)(dong)軸(zhou)承(cheng)的內(nei)外(wai)套圈(quan)。由于滾(gun)動(dong)(dong)軸(zhou)承(cheng)工(gong)作時(shi)負(fu)荷集中,因(yin)此要求(qiu)軸(zhou)承(cheng)套圈(quan)在工(gong)作時(shi)能抗(kang)壓、耐磨損、耐腐蝕和(he)有較長(chang)的使用(yong)壽命。為(wei)了達(da)到這些(xie)要求(qiu),軸(zhou)承(cheng)用(yong)鋼(gang)應(ying)具(ju)有高(gao)而(er)(er)均勻的硬度(du)(du)和(he)耐磨性(xing)(xing),高(gao)的彈(dan)性(xing)(xing)極限和(he)接觸(chu)疲勞強度(du)(du),一(yi)定的韌(ren)性(xing)(xing)和(he)淬透性(xing)(xing)及耐蝕性(xing)(xing)。從而(er)(er)對鋼(gang)的純凈度(du)(du)、氣體含量(氧(yang)氮含量)、非(fei)金屬夾雜(za)(數量、形態(tai)、種類)及碳化物數量形態(tai)分布、成(cheng)分、組織(zhi)的均勻性(xing)(xing)及鋼(gang)材表面的脫(tuo)碳層程(cheng)度(du)(du)都有嚴格(ge)的要求(qiu)。由于軸(zhou)承(cheng)規格(ge)繁多,為(wei)了減少加(jia)工(gong)余量及提高(gao)成(cheng)材率又對軸(zhou)承(cheng)鋼(gang)管(guan)的規格(ge)及尺寸(cun)精度(du)(du)提出更高(gao)要求(qiu)。


  在國外(wai),著(zhu)名的軸(zhou)承鋼生產(chan)企業如(ru)瑞典(dian)SKF、日本山(shan)陽(yang)、美(mei)國鐵姆肯等(deng)均生產(chan)軸(zhou)承管。其中SKF生產(chan)外(wai)徑(jing)(jing)φ90~200mm熱軋管及(ji)Φ55~110mm冷軋管;日本山(shan)陽(yang)生產(chan)外(wai)徑(jing)(jing)φ50~180mm 熱軋管和ф22~95mm的冷軋管。


  我(wo)國的(de)軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)管(guan)主(zhu)(zhu)要以(yi)中小(xiao)(xiao)(xiao)口(kou)徑(jing)為(wei)主(zhu)(zhu),由(you)(you)于規格(ge)繁多(duo)、批(pi)量(liang)(liang)小(xiao)(xiao)(xiao)等原(yuan)因,多(duo)由(you)(you)專業(ye)(ye)的(de)中小(xiao)(xiao)(xiao)企(qi)業(ye)(ye)采用(yong)穿孔+冷(leng)(leng)軋/拔(ba)+熱處理工(gong)藝生(sheng)(sheng)產(chan)。全(quan)流(liu)(liu)程(cheng)的(de)軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)鋼管(guan)生(sheng)(sheng)產(chan)由(you)(you)于生(sheng)(sheng)產(chan)環節多(duo)、生(sheng)(sheng)產(chan)流(liu)(liu)程(cheng)長、工(gong)藝涉(she)(she)及(ji)面廣,諸如,冶(ye)煉涉(she)(she)及(ji)煉鐵、煉鋼和(he)連鑄,軋管(guan)涉(she)(she)及(ji)熱軋、控冷(leng)(leng)、酸洗及(ji)冷(leng)(leng)軋,熱處理涉(she)(she)及(ji)球化退火、光亮退火等,其影響質量(liang)(liang)的(de)因素多(duo),質量(liang)(liang)控制(zhi)難度大。另外(wai)該產(chan)品生(sheng)(sheng)產(chan)周期長,能耗高(gao),易對環境(jing)產(chan)生(sheng)(sheng)污染等,使(shi)國內特鋼企(qi)業(ye)(ye)和(he)全(quan)流(liu)(liu)程(cheng)鋼管(guan)企(qi)業(ye)(ye)很(hen)少涉(she)(she)足。目前我(wo)國軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)鋼(管(guan))產(chan)業(ye)(ye)鏈的(de)現(xian)狀是:特鋼企(qi)業(ye)(ye),生(sheng)(sheng)產(chan)軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)鋼坯(pi)(棒)銷售給軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)企(qi)業(ye)(ye),少部分賣(mai)給軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)管(guan)企(qi)業(ye)(ye)作為(wei)坯(pi)料(liao);軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)管(guan)企(qi)業(ye)(ye)以(yi)購買軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)鋼(棒)作為(wei)原(yuan)料(liao),采用(yong)穿孔+冷(leng)(leng)軋/拔(ba)工(gong)藝生(sheng)(sheng)產(chan)軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)管(guan),兩大工(gong)序(上下游)各(ge)自獨立(li)(在生(sheng)(sheng)產(chan)技術體系上沒有緊密的(de)聯系),生(sheng)(sheng)產(chan)中型(xing)(xing)、大型(xing)(xing)、特大型(xing)(xing)軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)企(qi)業(ye)(ye),主(zhu)(zhu)要采用(yong)軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)鋼坯(pi)(棒);生(sheng)(sheng)產(chan)微型(xing)(xing)、小(xiao)(xiao)(xiao)型(xing)(xing)軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)企(qi)業(ye)(ye),采用(yong)軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)管(guan)。


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