鎢極(ji)(ji)氬(ya)(ya)(ya)(ya)弧焊(han)(han)(han)(han)雖然(ran)能(neng)(neng)獲得優良的(de)(de)(de)焊(han)(han)(han)(han)接(jie)(jie)質量,但由于受(shou)到鎢極(ji)(ji)許用電(dian)流的(de)(de)(de)限制,焊(han)(han)(han)(han)接(jie)(jie)電(dian)流不(bu)(bu)能(neng)(neng)用得太大(da)。一(yi)般情況下,不(bu)(bu)開坡口對(dui)接(jie)(jie)鎢極(ji)(ji)氬(ya)(ya)(ya)(ya)弧焊(han)(han)(han)(han)時,可(ke)以焊(han)(han)(han)(han)透(tou)厚度(du)小于3mm的(de)(de)(de)母材,超過(guo)此(ci)厚度(du)的(de)(de)(de)焊(han)(han)(han)(han)件如要(yao)全(quan)焊(han)(han)(han)(han)透(tou),需對(dui)母材開坡口。由于鎢極(ji)(ji)氬(ya)(ya)(ya)(ya)弧焊(han)(han)(han)(han)焊(han)(han)(han)(han)接(jie)(jie)速度(du)慢(man),導致焊(han)(han)(han)(han)接(jie)(jie)變形增(zeng)加(jia)、焊(han)(han)(han)(han)接(jie)(jie)接(jie)(jie)頭抗腐蝕(shi)性能(neng)(neng)下降,而且鎢極(ji)(ji)氬(ya)(ya)(ya)(ya)弧焊(han)(han)(han)(han)焊(han)(han)(han)(han)接(jie)(jie)時產生(sheng)一(yi)定(ding)量的(de)(de)(de)放射線對(dui)人體有一(yi)定(ding)的(de)(de)(de)損害,因此(ci)焊(han)(han)(han)(han)接(jie)(jie)中、厚板(ban)奧氏體不(bu)(bu)銹鋼時已(yi)不(bu)(bu)能(neng)(neng)很好的(de)(de)(de)滿足實際生(sheng)產的(de)(de)(de)需求。
熔化極氣體(ti)保護(hu)(hu)焊(han)(han)(han)用焊(han)(han)(han)絲(si)作為電極(和(he)填充金(jin)屬),焊(han)(han)(han)接電流可以大大提高(gao)。由于熔深(shen)大,焊(han)(han)(han)絲(si)熔敷(fu)速度快,提高(gao)了生產效率,改(gai)善了勞動(dong)條件,減少了焊(han)(han)(han)接變形,同時還有利于提高(gao)焊(han)(han)(han)接接頭(tou)耐腐蝕性能(neng)。熔化極氣體(ti)保護(hu)(hu)焊(han)(han)(han)適用于中等和(he)大厚(hou)度母材的焊(han)(han)(han)接。
熔(rong)(rong)(rong)(rong)(rong)化(hua)極氣(qi)(qi)體(ti)保(bao)護(hu)焊(han)(han)(han),是(shi)用(yong)可熔(rong)(rong)(rong)(rong)(rong)化(hua)的(de)焊(han)(han)(han)絲(si)(si)(si)與被(bei)焊(han)(han)(han)工件(jian)之間的(de)電(dian)弧(hu)作為熱源來熔(rong)(rong)(rong)(rong)(rong)化(hua)焊(han)(han)(han)絲(si)(si)(si)和(he)母(mu)材金屬(shu),并向焊(han)(han)(han)接(jie)(jie)區(qu)輸(shu)送保(bao)護(hu)氣(qi)(qi)體(ti),使電(dian)弧(hu)、熔(rong)(rong)(rong)(rong)(rong)化(hua)的(de)焊(han)(han)(han)絲(si)(si)(si)、熔(rong)(rong)(rong)(rong)(rong)池及附近金屬(shu)免受周圍空氣(qi)(qi)的(de)有害作用(yong),通過(guo)(guo)(guo)連續送進焊(han)(han)(han)絲(si)(si)(si)不(bu)斷(duan)熔(rong)(rong)(rong)(rong)(rong)化(hua)并過(guo)(guo)(guo)渡(du)(du)到熔(rong)(rong)(rong)(rong)(rong)池,形(xing)成(cheng)焊(han)(han)(han)縫金屬(shu)。熔(rong)(rong)(rong)(rong)(rong)化(hua)極氣(qi)(qi)體(ti)保(bao)護(hu)焊(han)(han)(han)焊(han)(han)(han)接(jie)(jie)奧氏體(ti)型不(bu)銹鋼時的(de)熔(rong)(rong)(rong)(rong)(rong)滴(di)過(guo)(guo)(guo)渡(du)(du)有滴(di)狀(zhuang)過(guo)(guo)(guo)渡(du)(du)、短(duan)路過(guo)(guo)(guo)渡(du)(du)和(he)噴射(she)過(guo)(guo)(guo)渡(du)(du)3種。其中滴(di)狀(zhuang)過(guo)(guo)(guo)渡(du)(du)時,熔(rong)(rong)(rong)(rong)(rong)滴(di)直徑比(bi)焊(han)(han)(han)絲(si)(si)(si)直徑大(da)(da),飛濺較大(da)(da),導致焊(han)(han)(han)接(jie)(jie)過(guo)(guo)(guo)程不(bu)穩(wen)定,在生(sheng)產(chan)上(shang)極少使用(yong)。短(duan)路過(guo)(guo)(guo)渡(du)(du)電(dian)弧(hu)間隙(xi)小(xiao),電(dian)弧(hu)電(dian)壓較低,電(dian)弧(hu)功率(lv)比(bi)較小(xiao),適用(yong)于薄(bo)板(ban)焊(han)(han)(han)接(jie)(jie)。生(sheng)產(chan)中應用(yong)最為廣泛的(de)是(shi)噴射(she)過(guo)(guo)(guo)渡(du)(du),對于一定的(de)焊(han)(han)(han)絲(si)(si)(si)和(he)保(bao)護(hu)氣(qi)(qi)體(ti),當焊(han)(han)(han)接(jie)(jie)電(dian)流增(zeng)大(da)(da)到臨界電(dian)流值(zhi)時(圖4-44),焊(han)(han)(han)絲(si)(si)(si)端頭(tou)熔(rong)(rong)(rong)(rong)(rong)化(hua)的(de)金屬(shu)被(bei)壓縮成(cheng)筆尖狀(zhuang),以細小(xiao)熔(rong)(rong)(rong)(rong)(rong)滴(di)從(cong)液(ye)柱尖端高速軸向射(she)入熔(rong)(rong)(rong)(rong)(rong)池,即噴射(she)過(guo)(guo)(guo)渡(du)(du),如圖4-45所示。


