給排(pai)水系(xi)統的合理設(she)置及給排(pai)水管(guan)道(dao)的管(guan)材(cai)(cai)、防腐、閥門等(deng)的合理選擇,防止了地下(xia)水和土壤(rang)受到污染,保證了石油化工企業安全運行。埋地給排(pai)水管(guan)道(dao)用的管(guan)材(cai)(cai)應根據內水壓力(li)、流量(liang)、環境介質及管(guan)材(cai)(cai)材(cai)(cai)質等(deng)綜合因素確定。
1. 給排水(shui)系統
石化給(gei)排水(shui)(shui)(shui)(shui)系統(tong)(tong)一般(ban)可(ke)分為給(gei)水(shui)(shui)(shui)(shui)系統(tong)(tong)和排水(shui)(shui)(shui)(shui)系統(tong)(tong)。給(gei)水(shui)(shui)(shui)(shui)系統(tong)(tong)包括(kuo)生(sheng)活(huo)給(gei)水(shui)(shui)(shui)(shui)、生(sheng)產(chan)給(gei)水(shui)(shui)(shui)(shui)、循(xun)環水(shui)(shui)(shui)(shui)、消防水(shui)(shui)(shui)(shui)及回用水(shui)(shui)(shui)(shui)系統(tong)(tong)。排水(shui)(shui)(shui)(shui)系統(tong)(tong)可(ke)分為含油污(wu)水(shui)(shui)(shui)(shui)系統(tong)(tong)、生(sheng)產(chan)污(wu)水(shui)(shui)(shui)(shui)系統(tong)(tong)、清凈雨水(shui)(shui)(shui)(shui)系統(tong)(tong)、生(sheng)活(huo)污(wu)水(shui)(shui)(shui)(shui)系統(tong)(tong)等。
①. 含(han)油污(wu)(wu)水(shui)(shui)系統主(zhu)要排放各(ge)生產裝置、輔(fu)助設施排出的(de)含(han)油污(wu)(wu)水(shui)(shui),含(han)油污(wu)(wu)水(shui)(shui)通過排污(wu)(wu)井或漏(lou)斗收集(ji),重力流進(jin)入隔(ge)油池,預(yu)處(chu)理后(hou)由泵提升至廠(chang)區內污(wu)(wu)水(shui)(shui)處(chu)理場(chang)處(chu)理達標(biao)后(hou)排放。裝置污(wu)(wu)染區15min 前(qian)的(de)初期雨水(shui)(shui)也(ye)進(jin)入含(han)油污(wu)(wu)水(shui)(shui)系統。
②. 生產(chan)污(wu)(wu)水(shui)系統(tong)主要排放裝置污(wu)(wu)染區15min以后(hou)的后(hou)期雨水(shui),通(tong)過明(ming)溝收集進入生產(chan)污(wu)(wu)水(shui)系統(tong),經泵加壓提(ti)升至(zhi)污(wu)(wu)水(shui)處理(li)場處理(li)達標后(hou)排放。
③. 清凈雨(yu)(yu)水(shui)系(xi)統為廠區道路雨(yu)(yu)水(shui),通過管(guan)道收集(ji)后(hou)進入雨(yu)(yu)水(shui)調(diao)峰池,經監測(ce)無污(wu)染后(hou)可直接(jie)外排(pai)或處理(li)后(hou)再(zai)利用。
④. 生活污(wu)水(shui)(shui)(shui)系(xi)(xi)統來自廁所、食堂、浴室生活污(wu)水(shui)(shui)(shui),經(jing)化糞池(chi)后壓力(li)排往污(wu)水(shui)(shui)(shui)處理(li)場(chang)的生化池(chi)。生活污(wu)水(shui)(shui)(shui)需單獨收集,個(ge)別(bie)生活污(wu)水(shui)(shui)(shui)需排入生產污(wu)水(shui)(shui)(shui)、含油污(wu)水(shui)(shui)(shui)系(xi)(xi)統時,在接(jie)入前需設水(shui)(shui)(shui)封設施(shi),以防止(zhi)生產污(wu)水(shui)(shui)(shui)系(xi)(xi)統的有(you)害(hai)氣體竄入生活設施(shi)。
2. 管材選用
除(chu)生活給(gei)水(shui)(shui)(shui)管(guan)(guan)(guan)(guan)(guan)室(shi)(shi)內部(bu)分(fen)采(cai)用(yong)塑料管(guan)(guan)(guan)(guan)(guan)外,其余給(gei)水(shui)(shui)(shui)管(guan)(guan)(guan)(guan)(guan)道(dao)(dao)一(yi)般(ban)鋼管(guan)(guan)(guan)(guan)(guan),焊(han)接(jie)(jie)連接(jie)(jie)。含油污(wu)水(shui)(shui)(shui)、生產(chan)污(wu)水(shui)(shui)(shui)管(guan)(guan)(guan)(guan)(guan)道(dao)(dao)建(jian)議采(cai)用(yong)輸送流(liu)體(ti)用(yong)無縫鋼管(guan)(guan)(guan)(guan)(guan),焊(han)接(jie)(jie)連接(jie)(jie),也(ye)有的采(cai)用(yong)低壓(ya)流(liu)體(ti)輸送用(yong)焊(han)接(jie)(jie)鋼管(guan)(guan)(guan)(guan)(guan)。雨水(shui)(shui)(shui)管(guan)(guan)(guan)(guan)(guan)道(dao)(dao)一(yi)般(ban)采(cai)用(yong)球磨鑄鐵管(guan)(guan)(guan)(guan)(guan),承(cheng)插(cha)連接(jie)(jie)。球墨(mo)鑄鐵管(guan)(guan)(guan)(guan)(guan)耐腐蝕性能較(jiao)強(qiang)、管(guan)(guan)(guan)(guan)(guan)壁(bi)較(jiao)厚(hou)、對管(guan)(guan)(guan)(guan)(guan)道(dao)(dao)基礎(chu)的要求(qiu)較(jiao)低、施工費用(yong)低。生活污(wu)水(shui)(shui)(shui)管(guan)(guan)(guan)(guan)(guan)道(dao)(dao)室(shi)(shi)內部(bu)分(fen)一(yi)般(ban)采(cai)用(yong)建(jian)筑排水(shui)(shui)(shui)用(yong)PVC-U管(guan)(guan)(guan)(guan)(guan)道(dao)(dao),粘(zhan)接(jie)(jie)連接(jie)(jie);室(shi)(shi)外部(bu)分(fen)一(yi)般(ban)采(cai)用(yong)低壓(ya)流(liu)體(ti)輸送用(yong)焊(han)接(jie)(jie)鋼管(guan)(guan)(guan)(guan)(guan),焊(han)接(jie)(jie)連接(jie)(jie),以避(bi)免過路時生活污(wu)水(shui)(shui)(shui)管(guan)(guan)(guan)(guan)(guan)道(dao)(dao)被壓(ya)損。鋼骨(gu)架增強(qiang)塑料復(fu)合(he)管(guan)(guan)(guan)(guan)(guan)作(zuo)為新型(xing)管(guan)(guan)(guan)(guan)(guan)材(cai),具有機械(xie)強(qiang)度高、耐溫(wen)性能好、雙面防腐、節能等(deng)優點(dian),適用(yong)于絕(jue)大部(bu)分(fen)石油化(hua)工給(gei)埋(mai)地排水(shui)(shui)(shui)管(guan)(guan)(guan)(guan)(guan)道(dao)(dao)。常用(yong)地下管(guan)(guan)(guan)(guan)(guan)道(dao)(dao)材(cai)料的選用(yong)見表(biao)4.3.32。


3. 防(fang)腐蝕(shi)設計
給排水(shui)管(guan)道外(wai)防(fang)(fang)(fang)腐(fu)的(de)好壞直接影響管(guan)道壽命,因此根據實際情(qing)況選擇合適防(fang)(fang)(fang)腐(fu)方(fang)案(an)及等級(ji)是(shi)非常重要(yao)的(de)。根據SH/T 3022《石油化工(gong)(gong)設備(bei)和管(guan)道涂料防(fang)(fang)(fang)腐(fu)蝕設計(ji)標準》,埋(mai)地(di)管(guan)道外(wai)防(fang)(fang)(fang)腐(fu)可采用石油瀝(li)青(qing)漆、環氧(yang)煤瀝(li)青(qing)漆、聚(ju)乙烯(xi)膠黏帶(dai)進行防(fang)(fang)(fang)腐(fu)。石油瀝(li)青(qing)防(fang)(fang)(fang)腐(fu)涂層結構成(cheng)(cheng)本(ben)低,但(dan)需在施工(gong)(gong)現場(chang)加(jia)熱石油瀝(li)青(qing),且對環境有一定(ding)的(de)污染,已漸(jian)漸(jian)淡出(chu)市場(chang)。聚(ju)乙烯(xi)膠黏帶(dai)防(fang)(fang)(fang)腐(fu)層防(fang)(fang)(fang)腐(fu)性能優(you)異(yi),但(dan)其(qi)成(cheng)(cheng)本(ben)高、施工(gong)(gong)工(gong)(gong)藝(yi)較復雜、焊縫處(chu)易(yi)形(xing)成(cheng)(cheng)空鼓(gu)、補(bu)口操作復雜。環氧(yang)煤瀝(li)青(qing)防(fang)(fang)(fang)腐(fu)涂層結構成(cheng)(cheng)本(ben)較聚(ju)乙烯(xi)膠黏帶(dai)低,具(ju)有一次成(cheng)(cheng)膜厚、耐(nai)酸堿、施工(gong)(gong)簡單等優(you)點,一般選用環氧(yang)煤瀝(li)青(qing)漆進行埋(mai)地(di)管(guan)道防(fang)(fang)(fang)腐(fu)。管(guan)道穿井(jing)壁處(chu)需設置防(fang)(fang)(fang)水(shui)套管(guan),防(fang)(fang)(fang)止管(guan)道泄(xie)漏(lou)。

