熱處理工藝不僅直接影響著不銹鋼(gang)的耐蝕性和耐熱性,而且對其加工性能起著決定性作用。針對不同組織、不同類型的不銹鋼,相應的熱處理工藝包括固溶、淬火、退火、回火、正火等。
由于不銹(xiu)鋼(gang)中鉻、鎳含(han)量很高,其熱處理工(gong)藝與普通鋼(gang)相比也有較大差別:
1. 加(jia)熱(re)溫(wen)度(du)較高(最高1200℃),加(jia)熱(re)時(shi)間也相對較長;
2. 不(bu)銹(xiu)鋼的熱導率低,在低溫時溫度均勻(yun)性(xing)差;
3. 奧氏體不銹(xiu)鋼高溫膨脹較嚴重;
4. 不銹鋼的表面質(zhi)量(liang)(如平整度(du)、光潔度(du)、色差等)對產品的使用及價格有決定性的影(ying)響,熱處理時產生的氧化(hua)鐵皮會造成爐(lu)輥(gun)結瘤等問(wen)題,將嚴重影(ying)響表面質(zhi)量(liang);
5. 要確保避(bi)免不銹鋼表面的擦(ca)劃傷,同時(shi)防止熱(re)處理時(shi)鋼板(ban)產生(sheng)變(bian)形(尤其是(shi)淬(cui)火時(shi));
6. 輥底式高溫(wen)固溶爐(lu)可穩定實現的(de)最高爐(lu)溫(wen)達1200℃,高于國內(nei)同類型熱處理(li)爐(lu);
7. 對輥(gun)底式高溫固溶(rong)爐爐內氣氛(fen)實(shi)施(shi)自動化(hua)精確控制;
8. 爐內分成若干加熱(re)(re)段,每段又分成若干加熱(re)(re)區,嚴格按(an)照模型計(ji)算的加熱(re)(re)曲(qu)線加熱(re)(re),實現加熱(re)(re)溫度、加熱(re)(re)速(su)率及板溫均勻性精確控制。
a.熱(re)處理爐
輥底式熱處理爐可分明火加熱和輻射管加熱,可以用于鋼板的退火、正火、淬火和回火熱處理。輥底式爐的產量和機械化、自動化程度相對較高,相對于其他爐型,具有可實現高速出爐的特性,縮短了鋼板淬火轉移時間。爐后可配備先進的輥式淬火機設備,目前在國內外不銹鋼中(zhong)厚鋼板廠得到了廣泛應用。輻射管式熱處理爐受輻射管材質影響,對熱處理的最高溫度有一定限制,國內建設的輻射管式輥底爐最高爐溫一般不超過1000℃。因此大多數不銹鋼中板熱處理爐采用明火加熱方式。
b.淬(cui)火(huo)機
不(bu)銹(xiu)(xiu)鋼(gang)(gang)中(zhong)(zhong)厚板(ban)(ban)熱處(chu)理(li)線(xian)上使用的(de)(de)(de)淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)機(ji)(ji)分為壓力(li)淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)機(ji)(ji)和輥式連(lian)續淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)機(ji)(ji)兩種。輥式連(lian)續淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)機(ji)(ji)與(yu)傳統固定式壓力(li)淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)機(ji)(ji)有兩點不(bu)同,一是(shi)鋼(gang)(gang)板(ban)(ban)在運動中(zhong)(zhong)淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo),鋼(gang)(gang)板(ban)(ban)表面(mian)淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)均勻、無軟點;二是(shi)淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)鋼(gang)(gang)板(ban)(ban)長(chang)度不(bu)受機(ji)(ji)架限制(zhi)(zhi),能夠有效避免淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)后瓢曲,可以以極高(gao)(gao)的(de)(de)(de)冷(leng)卻速率(lv)將鋼(gang)(gang)板(ban)(ban)冷(leng)卻到室溫。此淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)方式符合中(zhong)(zhong)厚板(ban)(ban)的(de)(de)(de)淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)冷(leng)卻機(ji)(ji)理(li)。輥式淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)機(ji)(ji)生(sheng)(sheng)產(chan)效率(lv)高(gao)(gao)、產(chan)品質量好,是(shi)現代(dai)化熱處(chu)理(li)線(xian)首選的(de)(de)(de)淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)設(she)備。由于淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)工藝復雜,淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)過程(cheng)控制(zhi)(zhi)難度大,此前(qian)世界上僅有德(de)國(guo)LOI公(gong)司、日本IHI公(gong)司等幾家企業能提供(gong)(gong)淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)設(she)備和技術。1996年至今(jin),國(guo)內有16家不(bu)銹(xiu)(xiu)鋼(gang)(gang)中(zhong)(zhong)厚板(ban)(ban)企業進口了成套淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)設(she)備,但進口設(she)備供(gong)(gong)貨周(zhou)期長(chang)、價格昂貴(gui),且常(chang)與(yu)熱處(chu)理(li)爐捆綁銷售,造(zao)成投資加(jia)倍,難以滿(man)足國(guo)內中(zhong)(zhong)厚板(ban)(ban)企業的(de)(de)(de)工期及投資要(yao)求(qiu)。隨著國(guo)內裝(zhuang)備制(zhi)(zhi)造(zao)技術的(de)(de)(de)提高(gao)(gao),以東博為代(dai)表的(de)(de)(de)企業已經能夠制(zhi)(zhi)造(zao)高(gao)(gao)水平的(de)(de)(de)淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)設(she)備,滿(man)足不(bu)銹(xiu)(xiu)鋼(gang)(gang)生(sheng)(sheng)產(chan)的(de)(de)(de)要(yao)求(qiu)。目前(qian)國(guo)內不(bu)銹(xiu)(xiu)鋼(gang)(gang)中(zhong)(zhong)厚板(ban)(ban)多采用輥式淬(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)(cui)火(huo)(huo)(huo)(huo)(huo)機(ji)(ji)。



至德鋼(gang)業,我們根據您的實際需求(qiu),給出(chu)參考(kao)建議,為(wei)您提供(gong)高性價比的不(bu)銹鋼(gang)管(guan)道(dao)及配件。

