點焊工件只在有限的接觸面上即所謂“點”上被焊接起來,并形成扁球形的熔核。點焊又分為單點焊和多點焊,多點焊時使用兩對以上的電極,在同一工序內形成多個熔核。點焊方法通常又分為雙面點焊和單面點焊兩大類。雙面點焊時,通常采用搭接接頭和折邊接頭兩種形式(圖6-11).接頭可以由兩個或兩個以上等厚度或不等厚度的工件組成。在設計點焊結構時,必須考慮電極的可達性,即電極必須能方便地抵達構件的焊接部位。同時還應考慮邊距、搭接量、點距、裝配間隔和焊點強度等因素。

由于不銹鋼的電阻率高、導熱性差,因此與低碳鋼相比,可采用較小的焊接電流和較短的焊接時間。不銹鋼有較高的高溫強度,必須采用較高的電極壓力,以防止產生縮孔、裂紋等缺陷。不銹鋼的熱敏感性強,通常采用較短的焊接時間、強有力的內部和外部水冷卻,并且要準確地控制加熱時間和焊接電流,以防熱影響區晶粒長大和出現晶間腐(fu)蝕現象。點焊不銹鋼的電極推薦用硬度較高的電極合金,滿足高電極壓力的需要。
馬氏體不銹鋼由于有(you)淬火傾(qing)向,點(dian)(dian)焊(han)時要求采(cai)用較長(chang)焊(han)接時間。為消除(chu)淬硬組織,最好采(cai)用焊(han)后回火的(de)雙脈(mo)沖(chong)點(dian)(dian)焊(han)。點(dian)(dian)焊(han)時一般(ban)不采(cai)用電極的(de)外部水冷(leng)卻,以免因(yin)淬火而產生裂紋(wen)。
單(dan)面(mian)點(dian)(dian)(dian)焊(han)(han)時,電(dian)(dian)極由工(gong)(gong)(gong)件(jian)(jian)的(de)同一側向焊(han)(han)接(jie)處饋電(dian)(dian)。典型的(de)單(dan)面(mian)點(dian)(dian)(dian)焊(han)(han)方式如(ru)圖(tu)(tu)6-12所示。圖(tu)(tu)中:(a)單(dan)面(mian)單(dan)點(dian)(dian)(dian)點(dian)(dian)(dian)焊(han)(han),不(bu)形成焊(han)(han)點(dian)(dian)(dian)的(de)電(dian)(dian)極采用(yong)大直徑和(he)大接(jie)觸面(mian)以(yi)減小電(dian)(dian)流(liu)(liu)密度(du)。(b)無分(fen)流(liu)(liu)的(de)單(dan)面(mian)雙點(dian)(dian)(dian)點(dian)(dian)(dian)焊(han)(han),此時焊(han)(han)接(jie)電(dian)(dian)流(liu)(liu)全部流(liu)(liu)經焊(han)(han)接(jie)區。(c)有分(fen)流(liu)(liu)的(de)單(dan)面(mian)雙點(dian)(dian)(dian)點(dian)(dian)(dian)焊(han)(han),流(liu)(liu)經上(shang)面(mian)工(gong)(gong)(gong)件(jian)(jian)的(de)電(dian)(dian)流(liu)(liu)不(bu)經過焊(han)(han)接(jie)區,形成分(fen)流(liu)(liu)。為(wei)了給焊(han)(han)接(jie)電(dian)(dian)流(liu)(liu)提供低(di)電(dian)(dian)阻的(de)通路。在工(gong)(gong)(gong)件(jian)(jian)下面(mian)墊有銅墊板。(d)當(dang)兩(liang)焊(han)(han)點(dian)(dian)(dian)的(de)間距很大,如(ru)在進(jin)行(xing)骨架構件(jian)(jian)和(he)復板的(de)焊(han)(han)接(jie)時,為(wei)了避免不(bu)適當(dang)的(de)加(jia)熱引起翹(qiao)曲(qu)和(he)減小兩(liang)電(dian)(dian)極間電(dian)(dian)阻,采用(yong)了特殊的(de)銅橋A,與電(dian)(dian)極同時壓緊在工(gong)(gong)(gong)件(jian)(jian)上(shang)。


