埋弧焊不銹鋼管焊接參數比焊條電弧焊多一些,包括焊接電流、電弧電壓、焊接速度、焊接材料、焊絲直徑、焊絲偏移量、焊絲干伸長度、焊絲輸送速度等。


①. 焊接(jie)電流


   焊(han)接(jie)(jie)(jie)電(dian)流(liu)的(de)(de)大(da)(da)小(xiao)直接(jie)(jie)(jie)影響焊(han)接(jie)(jie)(jie)熔池(chi)的(de)(de)深淺(qian)(qian),焊(han)接(jie)(jie)(jie)電(dian)流(liu)大(da)(da),熱(re)輸入(ru)大(da)(da)、電(dian)弧(hu)挺度(du)大(da)(da),焊(han)接(jie)(jie)(jie)熔池(chi)深;反(fan)之則淺(qian)(qian)。當焊(han)接(jie)(jie)(jie)電(dian)流(liu)較(jiao)(jiao)大(da)(da)時,由于熔深較(jiao)(jiao)深,而焊(han)縫(feng)(feng)寬度(du)變化不大(da)(da),所得到(dao)的(de)(de)焊(han)縫(feng)(feng)成形(xing)系(xi)數(焊(han)縫(feng)(feng)的(de)(de)寬度(du)與焊(han)縫(feng)(feng)有效厚度(du)的(de)(de)比值(zhi)稱為(wei)焊(han)縫(feng)(feng)成形(xing)系(xi)數)較(jiao)(jiao)小(xiao)。這(zhe)樣的(de)(de)焊(han)縫(feng)(feng),對熔池(chi)中(zhong)氣體(ti)和(he)夾(jia)渣(zha)物的(de)(de)上浮和(he)溢(yi)出(chu)十分不利,易(yi)產生(sheng)氣孔、夾(jia)渣(zha)和(he)熱(re)裂紋。所以一(yi)般增(zeng)加電(dian)流(liu)時,必須相應的(de)(de)提高電(dian)弧(hu)電(dian)壓,以保證得到(dao)合理的(de)(de)焊(han)縫(feng)(feng)形(xing)狀,一(yi)般焊(han)縫(feng)(feng)成形(xing)系(xi)數控(kong)制(zhi)在1.3~2.0之間,這(zhe)樣對熔池(chi)中(zhong)的(de)(de)氣體(ti)溢(yi)出(chu)以及防止產生(sheng)夾(jia)渣(zha)或熱(re)裂紋等缺(que)陷(xian)有利。


②. 電弧電壓


   電(dian)(dian)(dian)弧(hu)(hu)(hu)電(dian)(dian)(dian)壓(ya)(ya)(ya)隨著電(dian)(dian)(dian)弧(hu)(hu)(hu)長(chang)度的變(bian)化(hua)而(er)變(bian)化(hua),電(dian)(dian)(dian)弧(hu)(hu)(hu)拉(la)長(chang)了,電(dian)(dian)(dian)弧(hu)(hu)(hu)電(dian)(dian)(dian)壓(ya)(ya)(ya)則升高,電(dian)(dian)(dian)弧(hu)(hu)(hu)挺度下降(jiang),母材受熱面增(zeng)加,所以焊(han)(han)(han)(han)接熔(rong)池的深度減小,焊(han)(han)(han)(han)縫寬(kuan)度明(ming)顯增(zeng)寬(kuan)。適(shi)當的增(zeng)加電(dian)(dian)(dian)弧(hu)(hu)(hu)電(dian)(dian)(dian)壓(ya)(ya)(ya),會(hui)提高焊(han)(han)(han)(han)縫質量(liang),但應與增(zeng)加焊(han)(han)(han)(han)接電(dian)(dian)(dian)流(liu)相配合。單純地增(zeng)加電(dian)(dian)(dian)弧(hu)(hu)(hu)電(dian)(dian)(dian)壓(ya)(ya)(ya),會(hui)使熔(rong)深減小,造成(cheng)焊(han)(han)(han)(han)件未焊(han)(han)(han)(han)透。而(er)且焊(han)(han)(han)(han)劑的熔(rong)化(hua)量(liang)大,增(zeng)加焊(han)(han)(han)(han)劑的消耗量(liang)。焊(han)(han)(han)(han)縫表(biao)面粗糙,脫渣困(kun)難,嚴(yan)重(zhong)時,會(hui)造成(cheng)焊(han)(han)(han)(han)縫邊緣咬邊。


③. 焊接速度


   當焊(han)(han)(han)接(jie)電(dian)(dian)流和電(dian)(dian)弧(hu)(hu)電(dian)(dian)壓不變時,焊(han)(han)(han)接(jie)速度(du)提(ti)高,電(dian)(dian)弧(hu)(hu)給(gei)予焊(han)(han)(han)接(jie)熔池(chi)中單(dan)位長度(du)的熱(re)量(liang)勢必減少,導致(zhi)焊(han)(han)(han)縫熔深和焊(han)(han)(han)縫寬(kuan)度(du)減小。過分(fen)的增加焊(han)(han)(han)接(jie)速度(du),會導致(zhi)焊(han)(han)(han)接(jie)電(dian)(dian)弧(hu)(hu)對工件(jian)的加熱(re)不足,造成焊(han)(han)(han)件(jian)未焊(han)(han)(han)透和邊緣未熔合等缺陷。


④. 焊接材料(liao)


   a. 壓力(li)容器常用不銹鋼(gang)(gang)埋(mai)弧(hu)焊(han)(han)(han)焊(han)(han)(han)絲、焊(han)(han)(han)劑見(jian)(jian)表(biao)(biao)4-14,常用奧氏(shi)體型耐熱(re)鋼(gang)(gang)埋(mai)弧(hu)焊(han)(han)(han)焊(han)(han)(han)劑與焊(han)(han)(han)絲見(jian)(jian)表(biao)(biao)4-15,結構件常用奧氏(shi)體不銹鋼(gang)(gang)埋(mai)弧(hu)焊(han)(han)(han)焊(han)(han)(han)劑與焊(han)(han)(han)絲見(jian)(jian)表(biao)(biao)4-16。


    b.  常用不(bu)銹鋼埋(mai)弧焊(han)用焊(han)劑烘(hong)焙要求見表(biao) 4-17 。


   c. 焊(han)(han)(han)劑(ji)顆(ke)粒(li)度(du)。熔煉焊(han)(han)(han)劑(ji)顆(ke)粒(li)度(du)為(wei)2.5~0.45mm(4~40目),燒結焊(han)(han)(han)劑(ji)顆(ke)粒(li)度(du)為(wei)2~0.28mm(10~60目),焊(han)(han)(han)劑(ji)允許(xu)重(zhong)復使(shi)用,但重(zhong)復使(shi)用前須篩出細粉和(he)渣殼,并與新焊(han)(han)(han)劑(ji)混勻后使(shi)用。





 ⑤. 焊絲直徑


   焊絲(si)直徑加粗,電(dian)弧范圍擴大,使熔寬增(zeng)加;如果焊接電(dian)流保持不變,電(dian)流密度(du)減小(xiao),電(dian)弧挺度(du)下降,則熔深(shen)將相應地減小(xiao)。


 ⑥. 焊絲(si)偏移量a


    焊(han)(han)(han)(han)(han)(han)接環焊(han)(han)(han)(han)(han)(han)縫時(shi)(shi)(shi)(shi),焊(han)(han)(han)(han)(han)(han)絲(si)(si)不(bu)應(ying)在(zai)最高(gao)點或最低(di)點,而(er)應(ying)在(zai)下坡焊(han)(han)(han)(han)(han)(han)的位置上,如圖(tu)4-19所(suo)示(shi)。焊(han)(han)(han)(han)(han)(han)絲(si)(si)偏移量(liang)(liang)(liang)(liang)直(zhi)接影響(xiang)焊(han)(han)(han)(han)(han)(han)縫成形,見圖(tu)4-18。焊(han)(han)(han)(han)(han)(han)絲(si)(si)偏移量(liang)(liang)(liang)(liang)與焊(han)(han)(han)(han)(han)(han)件外徑(jing)(jing)(jing)和焊(han)(han)(han)(han)(han)(han)接線能量(liang)(liang)(liang)(liang)有關。當(dang)焊(han)(han)(han)(han)(han)(han)接線能量(liang)(liang)(liang)(liang)大(da)(da)時(shi)(shi)(shi)(shi),熔(rong)(rong)池(chi)停(ting)留(liu)時(shi)(shi)(shi)(shi)間較(jiao)(jiao)長,所(suo)以(yi)焊(han)(han)(han)(han)(han)(han)絲(si)(si)偏移量(liang)(liang)(liang)(liang)可(ke)選(xuan)(xuan)較(jiao)(jiao)大(da)(da)值(zhi)。當(dang)焊(han)(han)(han)(han)(han)(han)接線能量(liang)(liang)(liang)(liang)小(xiao)(xiao)時(shi)(shi)(shi)(shi),熔(rong)(rong)池(chi)停(ting)留(liu)時(shi)(shi)(shi)(shi)間較(jiao)(jiao)短,所(suo)以(yi)焊(han)(han)(han)(han)(han)(han)絲(si)(si)偏移量(liang)(liang)(liang)(liang)選(xuan)(xuan)取較(jiao)(jiao)小(xiao)(xiao)值(zhi)。當(dang)焊(han)(han)(han)(han)(han)(han)件外徑(jing)(jing)(jing)較(jiao)(jiao)大(da)(da)時(shi)(shi)(shi)(shi),熔(rong)(rong)池(chi)中的液態金屬(shu)外溢的傾(qing)向較(jiao)(jiao)小(xiao)(xiao),此時(shi)(shi)(shi)(shi),焊(han)(han)(han)(han)(han)(han)絲(si)(si)偏移量(liang)(liang)(liang)(liang)可(ke)取較(jiao)(jiao)大(da)(da)值(zhi)。焊(han)(han)(han)(han)(han)(han)絲(si)(si)直(zhi)徑(jing)(jing)(jing)小(xiao)(xiao)于3mm時(shi)(shi)(shi)(shi),焊(han)(han)(han)(han)(han)(han)絲(si)(si)偏移量(liang)(liang)(liang)(liang)一般(ban)不(bu)超過5~10mm,焊(han)(han)(han)(han)(han)(han)絲(si)(si)直(zhi)徑(jing)(jing)(jing)大(da)(da)于3mm時(shi)(shi)(shi)(shi),焊(han)(han)(han)(han)(han)(han)絲(si)(si)偏移量(liang)(liang)(liang)(liang)見表4-18。


18.jpg


 ⑦. 焊絲干伸長(chang)度L


    焊(han)(han)(han)絲(si)(si)前端到導電嘴前端的距離稱為焊(han)(han)(han)絲(si)(si)干(gan)伸長度(du)(du),見(jian)圖4-20。焊(han)(han)(han)絲(si)(si)干(gan)伸長度(du)(du)L增(zeng)(zeng)加(jia),焊(han)(han)(han)絲(si)(si)的預(yu)熱溫度(du)(du)增(zeng)(zeng)加(jia),焊(han)(han)(han)絲(si)(si)熔化速度(du)(du)增(zeng)(zeng)加(jia),增(zeng)(zeng)加(jia)焊(han)(han)(han)絲(si)(si)干(gan)伸長度(du)(du)可(ke)提高生產效(xiao)率,但焊(han)(han)(han)絲(si)(si)干(gan)伸長度(du)(du)超過(guo)50mm后會出(chu)現成段爆裂(lie)現象。所以焊(han)(han)(han)絲(si)(si)干(gan)伸長度(du)(du)一般控(kong)制在17~20mm范圍內。


 ⑧. 電流種(zhong)類和電極極性


    在(zai)一般(ban)情況下(xia),電(dian)(dian)弧陽(yang)極區的(de)溫(wen)(wen)(wen)度(du)較陰極區的(de)溫(wen)(wen)(wen)度(du)高(gao),但在(zai)使(shi)用高(gao)錳(meng)高(gao)硅(gui)含氟的(de)焊劑進行埋弧焊時,電(dian)(dian)弧空(kong)間(jian)氣體(ti)的(de)電(dian)(dian)離(li)(li)勢增(zeng)加(jia)(jia),這樣(yang),氣體(ti)電(dian)(dian)離(li)(li)后正離(li)(li)子(zi)釋放(fang)至陰極的(de)能(neng)量也增(zeng)加(jia)(jia),使(shi)陰極的(de)溫(wen)(wen)(wen)度(du)提(ti)高(gao),并大(da)于(yu)陽(yang)極的(de)溫(wen)(wen)(wen)度(du)。因而在(zai)用含有高(gao)電(dian)(dian)離(li)(li)電(dian)(dian)位的(de)埋弧焊劑時,若焊接(jie)(jie)電(dian)(dian)源為直流正接(jie)(jie),則焊絲的(de)熔(rong)化(hua)速度(du)大(da)于(yu)焊件的(de)熔(rong)化(hua)速度(du),使(shi)接(jie)(jie)頭(tou)熔(rong)深減小,焊縫(feng)余高(gao)增(zeng)加(jia)(jia)。反(fan)之用直流反(fan)接(jie)(jie)便(bian)可(ke)增(zeng)加(jia)(jia)熔(rong)深。使(shi)用交流焊接(jie)(jie)電(dian)(dian)源時,對形狀(zhuang)的(de)影響(xiang)介(jie)于(yu)直流正接(jie)(jie)、反(fan)接(jie)(jie)之間(jian)。


  上(shang)述各(ge)項焊接(jie)(jie)參(can)數(shu)的選擇,不能(neng)單項考(kao)慮,要有機(ji)地匹配,進(jin)行綜(zong)合(he)平衡分析,找出一個主要焊接(jie)(jie)參(can)數(shu),在(zai)充(chong)分試(shi)驗后,才能(neng)制(zhi)訂出最佳參(can)數(shu)。最終(zhong)要經過(guo)焊接(jie)(jie)接(jie)(jie)頭的力學性能(neng)考(kao)核和耐腐蝕性能(neng)試(shi)驗(即焊接(jie)(jie)工(gong)藝評定合(he)格),滿(man)足產品(pin)設計(ji)圖樣要求(qiu)后,方能(neng)在(zai)產品(pin)上(shang)正式施焊。表4-19、表4-20所(suo)列出的18-8型奧氏體不銹鋼焊接(jie)(jie)參(can)數(shu)可供參(can)考(kao)。







聯系方式.jpg