壓(ya)力(li)容(rong)器法蘭(lan)是(shi)壓(ya)力(li)容(rong)器的(de)(de)常用(yong)(yong)部(bu)件,是(shi)連(lian)(lian)接(jie)各(ge)種(zhong)壓(ya)力(li)容(rong)器部(bu)件的(de)(de)基本(ben)元(yuan)件,廣泛地用(yong)(yong)于石油、石化、電力(li)、原子(zi)能(neng)、輕工等領域。對于容(rong)器而言,應該(gai)是(shi)一個組(zu)件,包括法蘭(lan)、墊片和(he)連(lian)(lian)接(jie)螺(luo)栓(shuan)或(huo)螺(luo)柱以(yi)及螺(luo)母,其作(zuo)用(yong)(yong)是(shi)使不同(tong)(tong)的(de)(de)受壓(ya)元(yuan)件組(zu)合在一起,同(tong)(tong)時保證連(lian)(lian)接(jie)部(bu)位不發(fa)生(sheng)泄漏(lou)。法蘭(lan)連(lian)(lian)接(jie)的(de)(de)主要失(shi)效(xiao)形式(shi)(shi)為接(jie)頭的(de)(de)剛度失(shi)效(xiao),其外部(bu)表現型(xing)式(shi)(shi)為泄漏(lou)。壓(ya)力(li)容(rong)器內部(bu)的(de)(de)介質具(ju)有(you)高溫、高壓(ya)的(de)(de)特點,同(tong)(tong)時具(ju)有(you)易燃、易爆的(de)(de)特性(xing)或(huo)毒性(xing),一旦產生(sheng)泄漏(lou),將(jiang)發(fa)生(sheng)嚴(yan)重(zhong)的(de)(de)次生(sheng)災害,嚴(yan)重(zhong)威脅(xie)壓(ya)力(li)容(rong)器本(ben)體和(he)周圍(wei)設(she)備以(yi)及人員的(de)(de)安全。因此容(rong)器法蘭(lan)的(de)(de)設(she)計和(he)選(xuan)用(yong)(yong)應優先考慮(lv)的(de)(de)因素是(shi)整體密封(feng)性(xing)能(neng)。


  我國壓(ya)力容器法(fa)蘭(lan)(lan)標(biao)(biao)準(zhun)(zhun)(zhun)自成體系(xi)。最早的(de)(de)壓(ya)力容器法(fa)蘭(lan)(lan)標(biao)(biao)準(zhun)(zhun)(zhun)可以(yi)追溯到(dao)20世紀70年代,當時使用(yong)(yong)的(de)(de)是由原一機(ji)部(bu)、石油部(bu)、化工部(bu)三部(bu)共同(tong)發布的(de)(de)壓(ya)力容器法(fa)蘭(lan)(lan)行業標(biao)(biao)準(zhun)(zhun)(zhun)JB 1157~1164-1973.經過長期的(de)(de)試用(yong)(yong)及(ji)不斷(duan)的(de)(de)修訂,目前最新的(de)(de)標(biao)(biao)準(zhun)(zhun)(zhun)為NB/T 47020~47027-2012《壓(ya)力容器法(fa)蘭(lan)(lan)》。


  就法(fa)(fa)蘭(lan)(lan)(lan)的(de)結構型(xing)式(shi)和(he)(he)工作原理而言,壓力容器法(fa)(fa)蘭(lan)(lan)(lan)和(he)(he)管(guan)(guan)法(fa)(fa)蘭(lan)(lan)(lan)沒有多(duo)大差異(yi)。比較明顯的(de)區別是(shi),壓力容器法(fa)(fa)蘭(lan)(lan)(lan)規格較大,與各類壓力容器連接使用(yong);而管(guan)(guan)法(fa)(fa)蘭(lan)(lan)(lan)常常與管(guan)(guan)子直接連接或與泵、閥(fa)、機(ji)等(deng)管(guan)(guan)道設備的(de)進出口管(guan)(guan)子連接使用(yong)。


  壓(ya)(ya)(ya)力(li)(li)容器(qi)法(fa)蘭(lan)(lan)工作(zuo)(zuo)原理為(wei):當對(dui)法(fa)蘭(lan)(lan)螺栓(shuan)施(shi)加預(yu)(yu)緊(jin)(jin)力(li)(li)時,螺栓(shuan)力(li)(li)通(tong)過法(fa)蘭(lan)(lan)環(huan)把墊(dian)(dian)片(pian)(pian)(pian)壓(ya)(ya)(ya)緊(jin)(jin),迫(po)使(shi)法(fa)蘭(lan)(lan)墊(dian)(dian)片(pian)(pian)(pian)產(chan)生壓(ya)(ya)(ya)縮(suo)變(bian)形(xing)。當螺栓(shuan)力(li)(li)達到一(yi)定數值(zhi)(zhi)后,迫(po)使(shi)法(fa)蘭(lan)(lan)密(mi)(mi)封(feng)(feng)面(mian)和(he)(he)墊(dian)(dian)片(pian)(pian)(pian)上的(de)(de)(de)(de)凹凸不(bu)平面(mian)借助墊(dian)(dian)片(pian)(pian)(pian)變(bian)形(xing)而(er)填滿,這就為(wei)阻(zu)止流體介質(zhi)泄漏創(chuang)造(zao)了初始密(mi)(mi)封(feng)(feng)條件。此(ci)時墊(dian)(dian)片(pian)(pian)(pian)單位有效密(mi)(mi)封(feng)(feng)面(mian)積上的(de)(de)(de)(de)壓(ya)(ya)(ya)緊(jin)(jin)力(li)(li)稱為(wei)墊(dian)(dian)片(pian)(pian)(pian)的(de)(de)(de)(de)初始密(mi)(mi)封(feng)(feng)比(bi)壓(ya)(ya)(ya)。當設備或管道承受(shou)介質(zhi)壓(ya)(ya)(ya)力(li)(li)后,螺栓(shuan)受(shou)到拉伸應力(li)(li)而(er)伸長,法(fa)蘭(lan)(lan)密(mi)(mi)封(feng)(feng)面(mian)沿(yan)著(zhu)彼此(ci)分(fen)離的(de)(de)(de)(de)方向移動,密(mi)(mi)封(feng)(feng)面(mian)與墊(dian)(dian)片(pian)(pian)(pian)之間的(de)(de)(de)(de)壓(ya)(ya)(ya)緊(jin)(jin)力(li)(li)下降(jiang),墊(dian)(dian)片(pian)(pian)(pian)的(de)(de)(de)(de)壓(ya)(ya)(ya)縮(suo)量減少,預(yu)(yu)緊(jin)(jin)密(mi)(mi)封(feng)(feng)比(bi)壓(ya)(ya)(ya)下降(jiang)。如果這時密(mi)(mi)封(feng)(feng)墊(dian)(dian)片(pian)(pian)(pian)具(ju)有足(zu)夠的(de)(de)(de)(de)回(hui)彈(dan)能力(li)(li),墊(dian)(dian)片(pian)(pian)(pian)的(de)(de)(de)(de)變(bian)形(xing)能補償螺栓(shuan)和(he)(he)密(mi)(mi)封(feng)(feng)面(mian)的(de)(de)(de)(de)分(fen)離值(zhi)(zhi),而(er)使(shi)預(yu)(yu)緊(jin)(jin)密(mi)(mi)封(feng)(feng)比(bi)壓(ya)(ya)(ya)只下降(jiang)到不(bu)小于工作(zuo)(zuo)密(mi)(mi)封(feng)(feng)比(bi)壓(ya)(ya)(ya),則法(fa)蘭(lan)(lan)依然保持良好的(de)(de)(de)(de)密(mi)(mi)封(feng)(feng)狀(zhuang)態。反之,如墊(dian)(dian)片(pian)(pian)(pian)的(de)(de)(de)(de)回(hui)彈(dan)能力(li)(li)不(bu)足(zu),密(mi)(mi)封(feng)(feng)比(bi)壓(ya)(ya)(ya)下降(jiang)到工作(zuo)(zuo)密(mi)(mi)封(feng)(feng)比(bi)壓(ya)(ya)(ya)以下,甚(shen)至(zhi)密(mi)(mi)封(feng)(feng)口(kou)重(zhong)新出現縫隙,則密(mi)(mi)封(feng)(feng)失(shi)效。