Pfeiffer 博士在紀念曼內斯曼兄弟發明斜軋穿孔100周年的一篇文章中提到Charles Kellogg時,他稱Kellogg 為失敗的先驅者。文中稱:“這里還得提一下不幸失敗的先驅者 Charles Kellogg.他于1887年在弗吉尼亞的Findlay創辦了一家軋鋼廠,并首次采用連軋技術生產鋼管。·····1890年發明家 Heckert申請了連軋技術專利,該技術采用10架兩輥高速軋機固定芯棒軋制空心管坯。可見在Calmes多機架軋管機問世前80年,就已有了雛形·.....”。早在周期軋管工藝發明之前,美國Kellogg鋼管廠就采用連軋管工藝對鑄鋼空心坯進行延伸軋制,但是,這種軋管工藝的發展、完善卻經歷了漫長的過程。從Kellogg五機架連軋管機1890年問世至今,連軋管機已有120年的歷史了,連軋管工藝是眾多軋管工藝大師們的集體創作的杰作,在Kellogg、Heckert、Fas-sel、Foren、Pfeiffer和岡本等眾多工藝大師們不懈努力之下,豐富和完善了連軋工藝理論,并形成了3種不同的連軋管工藝:全浮動芯棒連軋管工藝、限動芯棒連軋管工藝和半浮動芯棒連軋管工藝,將連軋管工藝推向一個嶄新的階段。


一、連軋管工藝在20世紀(ji)前80年(1904~1985年)的發展


 連軋管(guan)工(gong)藝在20世紀前80年(nian)的(de)發(fa)展(zhan)基本上就是全浮(fu)動連軋管(guan)工(gong)藝技術(shu)的(de)發(fa)展(zhan),這可分為如下(xia)三個階段(duan)。


 1.  第一階段(1904~1934年)


  在第一階段以(yi)Fassel軋(ya)(ya)機(ji)為代(dai)表。Fassel 軋(ya)(ya)機(ji)以(yi)交流電機(ji)組(zu)(zu)傳動(dong)、全(quan)浮動(dong)長芯(xin)棒(bang)軋(ya)(ya)制(zhi)為機(ji)組(zu)(zu)的(de)(de)(de)主要技術特征。熱(re)軋(ya)(ya)管(guan)僅用于冷(leng)拔(ba)坯(pi)料(liao),品種規格少、質量差、生產率(lv)低。1913年美國Pittsburgh Steel Products 公司 Monessen 廠的(de)(de)(de)φ40~65mm 連軋(ya)(ya)管(guan)機(ji),就是德(de)國按Fassel軋(ya)(ya)機(ji)設(she)計(ji)的(de)(de)(de),它是這一階段的(de)(de)(de)代(dai)表機(ji)組(zu)(zu)。


 2.  第(di)二(er)階段(1934~1950年)


  第二(er)階段(duan)以Foren 軋(ya)(ya)機和Lorain、Gary廠(chang)(chang)的連軋(ya)(ya)管(guan)機組(zu)為代(dai)表(biao)。1934年(nian)美(mei)國 Globe Steel Tube 公司(廠(chang)(chang))的26機架單(dan)獨傳動的連軋(ya)(ya)管(guan)機投產,它是采用直(zhi)流電機單(dan)獨傳動的全浮動芯棒連軋(ya)(ya)管(guan)機,是由該公司 Foren工程師設計(ji)的。1948年(nian)后,Lorain、Gary 廠(chang)(chang)和 Ellwood 廠(chang)(chang)的全浮動芯棒連軋(ya)(ya)管(guan)機組(zu)配置了(le)張(zhang)力減徑機,擴大了(le)品種規格范圍,設計(ji)月產量達0.8萬(wan)~2.0萬(wan)噸。


 3. 第三階段(1961~1978年)


 20世紀(ji)60年代的(de)連軋(ya)(ya)(ya)管機(ji)(ji)(ji)組仍以全浮動長芯棒軋(ya)(ya)(ya)制和直流電機(ji)(ji)(ji)單獨(du)(du)傳動為主要特征,但由于配置了多機(ji)(ji)(ji)架、單獨(du)(du)傳動的(de)張力減徑機(ji)(ji)(ji),產(chan)(chan)品品種規格(ge)增至400~500種,月產(chan)(chan)量可達4~5萬噸。在(zai)1970~1978年,由于連軋(ya)(ya)(ya)工(gong)藝理論及張減工(gong)藝理論的(de)研究卓有成(cheng)效(xiao),深化了對連軋(ya)(ya)(ya)工(gong)藝的(de)認識,采用“竹節”控(kong)(kong)制和CEC控(kong)(kong)制及電子計算機(ji)(ji)(ji)控(kong)(kong)制的(de)連軋(ya)(ya)(ya)管機(ji)(ji)(ji)組先后投產(chan)(chan)。這一階(jie)段的(de)代表機(ji)(ji)(ji)組是原聯邦(bang)德國Mulheim 鋼(gang)管廠的(de)RK2機(ji)(ji)(ji)組。



二(er)、三種連(lian)軋管工藝(yi)并存及(ji)全浮動(dong)芯棒連(lian)軋管工藝(yi)在寶鋼的發展(zhan)(1978年至今(jin))


  1978年(nian)至今,限動(dong)芯(xin)(xin)(xin)棒(bang)連軋(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)(gong)藝(yi)(yi)(MPM)及半浮(fu)動(dong)芯(xin)(xin)(xin)棒(bang)連軋(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)(gong)藝(yi)(yi)(MRK-S)得到了發展并(bing)日(ri)成(cheng)熟,從而形成(cheng)了3種連軋(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)(gong)藝(yi)(yi)并(bing)存的局面。限動(dong)芯(xin)(xin)(xin)棒(bang)連軋(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)(gong)藝(yi)(yi)可軋(ya)(ya)(ya)出(chu)比(bi)全(quan)浮(fu)動(dong)芯(xin)(xin)(xin)棒(bang)連軋(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)(gong)藝(yi)(yi)更長、口徑更大的鋼管(guan)(guan),但軋(ya)(ya)(ya)制節奏和速度低于全(quan)浮(fu)動(dong)芯(xin)(xin)(xin)棒(bang)連軋(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)(gong)藝(yi)(yi),由于它的出(chu)現晚于全(quan)浮(fu)動(dong)芯(xin)(xin)(xin)棒(bang)連軋(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)(gong)藝(yi)(yi),在(zai)工(gong)(gong)(gong)(gong)藝(yi)(yi)自(zi)動(dong)控(kong)制技(ji)術配置上優(you)于前者,顯示(shi)其相(xiang)對的優(you)勢。


  但全浮動芯棒連軋管工藝在中小口徑鋼管生產領域中仍保持高節奏、高產能的優點。2004年寶鋼不銹鋼管廠曾年產84萬噸。鋼管大大超過了年產50萬噸的設計能力,并將產品最大外徑從139.7mm擴大到177.8mm,壁厚范圍從3~25mm擴大至3~32mm,所生產合金鋼管的合金含量為3%~15%.至于全浮動芯棒連軋管機組工藝上的不足,則可以通過改進穿孔機軋輥設計,發揮竹節控制和CEC控制功能而予以一定程度的彌補。



三、結語


  應該(gai)指出(chu),就軋(ya)(ya)(ya)(ya)制(zhi)技(ji)術而(er)言,周期(qi)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)機和連(lian)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)機乃同根,均源于兩(liang)重式軋(ya)(ya)(ya)(ya)機。曼氏斯曼兄(xiong)弟基于兩(liang)重式軋(ya)(ya)(ya)(ya)機的結構,創造性地設計(ji)了獨特的周期(qi)軋(ya)(ya)(ya)(ya)輥孔型,促(cu)成了人工(gong)(gong)(gong)喂(wei)料周期(qi)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)機的誕生(sheng)(sheng),而(er)Kellogg 和Heckert兩(liang)位大(da)師很(hen)自然(ran)地聯想到配置(zhi)多個(ge)機架的兩(liang)重式軋(ya)(ya)(ya)(ya)機,但(dan)由于受到技(ji)術條件(jian)的限(xian)(xian)制(zhi),第1臺連(lian)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)機(Fassel軋(ya)(ya)(ya)(ya)機)的問世要(yao)比周期(qi)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)機晚(wan)十幾(ji)年(nian)。但(dan)“事有必至(zhi),理有固然(ran)”。100多年(nian)后周期(qi)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)工(gong)(gong)(gong)藝衰(shuai)矣!而(er)連(lian)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)工(gong)(gong)(gong)藝仍充(chong)滿(man)發展的活(huo)力(li),其理在(zai)于:連(lian)續(xu)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)總(zong)比間(jian)斷軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)強。至(zhi)于兩(liang)種連(lian)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)工(gong)(gong)(gong)藝即全浮動芯棒(bang)和限(xian)(xian)動芯棒(bang)連(lian)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)工(gong)(gong)(gong)藝的對(dui)比則不(bu)(bu)是(shi)一(yi)個(ge)孰優孰劣的問題,而(er)是(shi)一(yi)個(ge)應用場合不(bu)(bu)同的問題,即全浮動芯棒(bang)連(lian)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)工(gong)(gong)(gong)藝應用于(中(zhong))小(xiao)口(kou)徑無(wu)(wu)縫不(bu)(bu)銹鋼管(guan)(guan)(guan)(guan)生(sheng)(sheng)產,而(er)限(xian)(xian)動芯棒(bang)連(lian)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)工(gong)(gong)(gong)藝應用于大(da)口(kou)徑和較大(da)口(kou)徑無(wu)(wu)縫鋼管(guan)(guan)(guan)(guan)生(sheng)(sheng)產。當然(ran),這樣的看法要(yao)在(zai)對(dui)168PQF和140FFM(全浮動芯棒(bang)連(lian)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)機)進行較長時間(jian)的對(dui)比考察后才能作(zuo)出(chu)恰當的結論。